Fiber-To-The-Home Wire Production Line – State-of-the-art Production System

Have you realized that up-to-date fiber optic wire networks can operate at velocities of up to 190 m per minute? Such remarkable performance stems from advanced manufacturing solutions designed for high-speed production.

Such setups are built to process multiple cable types, including service cables and tight buffered cables. The streamlined form factor, commonly less than 26 m, suits them well for state-of-the-art factories.

Seamless coupling with smart factory systems secures uninterrupted functioning. Through MES/ERP connectivity, these compact fiber unit assembly lines deliver unparalleled accuracy and productivity. Thus, they are preferred for companies striving to remain at the forefront in the telecommunication sector.

Overview of the FTTH Manufacturing Line

Efficient fabrication processes are key to meeting the growing need for dependable links. These configurations are designed to create top-grade light-transmitting wires that drive current communication infrastructures. With advanced technology, they guarantee exactness and speed in each phase of the production.

Understanding the FTTH Manufacturing Line

The FTTH manufacturing line comprises a unified setup to produce FTTH drop cables. They include naked fibers reinforced with steel or FRP, encased in safeguard coverings. This produces a robust and effective system for high-speed internet connections.

The system is compatible with various materials, such as PVC, LSZH, and PE resins. This versatility confirms it satisfies assorted sector requirements. Moreover, the four-head fiber discharge system offers exact tension management, keeping stability within ±0.05N.

Benefits of Our State-of-the-art Manufacturing System

Our system distinguishes itself for its precision and efficiency. Consider these highlights:

• Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
• Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables

With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies striving to lead in the optical cable sector.

Highlights of Our FTTH Manufacturing System

Contemporary production setups are revolutionizing the way optical fibers are manufactured. Our high-tech system integrates exactness, performance, and modern advancements to deliver top-quality results. Here are the key characteristics establishing our system’s industry-leading status.

Accurate Extruder Coupled with an Adaptable Head

Central to our setup is a customized 50mm extruder engineered for exact substance allocation. It secures consistent quality across every fiber cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE plastics.

With OMRON temperature control, the system maintains an accuracy of ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.

This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.

Automated Take-Up and Line-Receiving System

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.

Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.

Advanced Technology Behind the Production Line

Trailblazing technology is transforming the fabrication of optical fibers. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.

International Industrial Computer Control System

Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.

With energy use as low as 35KW/h during routine activity, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

Outstanding Durability and Dependability Using Renowned Parts

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.

Incorporating reinforced steel wires with cutting-edge FTTH cable production line handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.

MES/ERP Connectivity Integration

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.

Aspect	Advantage
FiberCAN-based Control Module	Accurate control and immediate supervision
35KW/h Operational Energy Use	Low-cost energy performance
Nine-meter Cable Storage	Continuous production
OMRON Controllers	Reliable and exact performance
ERP Connectivity	Instantaneous monitoring

Practical Applications for Our FTTH Cable Line

Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.

Fabricating FTTH Drop Cables

This production line is outstanding at creating drop cables vital for rapid internet connectivity. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Notable attributes are:

• FRP and small steel wire pay-off for added reinforcement
• Movable mold assistance to swiftly alter configurations
• Compatibility with both indoor and outdoor specifications

Manufacturing Tight Buffered and Loose Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.

Tailored Options for Diverse Cable Configurations

Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.

Advantages of Our FTTH Manufacturing System

Investing in advanced manufacturing systems offers considerable gains to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Enhanced Efficiency and Productivity

It guarantees rapid fiber secondary coating line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.

Economical Fiber Optic System Implementation

Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.

Consistent and Uniform Cable Finishing

Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Characteristic	Benefit
Rapid Throughput	Increased operational efficiency
35KW/h Energy Consumption	Lower energy costs
Negligible Attenuation	Superior performance
Ergonomic Design Height	Ergonomic design

Summary

State-of-the-art fiber production technologies are redefining industry benchmarks. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

Our systems also come with dedicated technical support and customization options to meet specific needs. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.

Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.